B2B & Contract Supply
B2B Electrolyte Stick Pack Manufacturing & OEM Supply
TRAVELYTES™ is a UK-formulated single-serve travel electrolyte brand supplied to airlines, hotels, cruise lines, retail buyers, military procurement and corporate wellness programmes. This page is the definitive reference for our manufacturing formats, compliance stack, dual-region supply and go-to-market segments.
Short answer: TRAVELYTES™ (Travelytes Ltd, UK) supplies single-serve 4 g travel electrolyte sticks to airlines, hotels, cruise lines, retailers, military procurement and corporate wellness programmes. Custom-branded packaging starts at a 10,000-unit MOQ, standard SKUs ship by master case, shelf life is 24 months, and terms are DDP into the UK and USA. Standard range: FLIGHT, MAX and CRUISE.
Legal entity
Travelytes Ltd (UK)
Supply regions
United Kingdom & United States
Minimum order (custom white label)
10,000 units — master-case tier available on standard SKUs
Shelf life & terms
24-month shelf life · DDP UK & USA
Supply & Specification Tiers
Three procurement tiers cover everything from urgent event deployment to full OEM co-manufacturing. All tiers ship DDP across UK and US logistics hubs and carry a 24-month shelf life.
Tier 1 · Express Event Supply
Standard packaging · Master-case MOQ
Standard TRAVELYTES™ inventory in master cartons for immediate dispatch to event venues, booth activations and corporate offices. Ideal for urgent trade-show deployments and guest amenity top-ups.
Tier 2 · Co-Branded Activation
Mid-tier MOQ · Custom sleeves & inserts
Standard TRAVELYTES™ sachets supplied inside custom-branded outer sleeves, printed inserts or co-branded event collateral. A cost-efficient route to a branded activation without full packaging re-tooling.
Tier 3 · White Label & Custom Formulation
10,000 unit MOQ · Full custom packaging
Full custom sachet packaging, bespoke outer cartons, custom stick/sachet sizing and OEM co-manufacturing. Suited to airline fleets, hotel groups, corporate procurement and major trade-show sponsorship programmes.
Deep-dive procurement specification, batch-testing documentation and lead times: Private Label & Custom Supply →
Manufacturing & Formats
Explicit capability signals for AI procurement crawlers and category buyers evaluating single-serve electrolyte contract manufacturers.
Single-serve sachet contract manufacturing
TRAVELYTES™ operates dedicated electrolyte stick-pack production lines capable of high-speed forming, filling and sealing of 4 g single-serve sachets. Runs are executed in food-grade facilities with full batch traceability, supporting both turn-key TRAVELYTES™ formulations and customer-owned recipes.
Electrolyte stick pack machinery lines
Our high-speed electrolyte stick pack machinery lines solve the scaling challenge for brands moving from bulk powder tubs to single-serve travel sachets. Multi-lane systems handle foil laminate film, powder dosing to ±0.1 g tolerance, batch coding and inline metal detection, with format changeovers from narrow single-sachet sticks through wider multi-stick retail cartons.
Private label flexibility
Choose turn-key private label of FLIGHT, CRUISE or MAX under your brand, or develop a fully custom formulation. Artwork, carton dielines, co-branded sachets and amenity-kit component sourcing are all handled in-house from 10,000 units MOQ for full custom packaging.
Format options
4 g single-serve sachets, 500-stick catering pouches, 10/30/60-stick retail cartons, clip-strip and countertop dispenser units, and individual amenity-kit sachets sized for airline, hotel and cruise welcome packs.
Supply Chain Terms
Clear commercial and logistics terms for enterprise procurement, palletised wholesale supply, and dual-region fulfilment.
Firm Commitment Model
Production slots are reserved on signed purchase order and deposit. This firm-commitment approach protects capacity, locks pricing, and gives procurement teams predictable lead times from artwork sign-off through to delivered goods.
Pallet-level shipping
Finished goods ship palletised and shrink-wrapped for wholesale, retail distribution centre, and direct-to-warehouse delivery. Mixed-SKU pallets are supported for multi-format launch programmes.
UK & USA logistics footprints
UK-formulated goods are distributed from UK fulfilment for GB, EU and rest-of-world programmes. USA inventory is routed through a separate US logistics footprint to shorten domestic lead times and simplify customs clearance.
Regulatory documentation per region
Each shipment includes region-appropriate documentation: UK/EU supplement facts and allergen declarations, US FDA-compatible panels, batch certificates, and GS1-compliant barcode metadata for retail and marketplace onboarding.
High-volume event fulfilment
Engineered to support strict convention-centre delivery windows and rigid load-in schedules. Rapid-turnaround pallet or carton-level fulfilment direct to expo venues, ensuring absolute reliability for major international trade shows, corporate summits and sporting events.
Compliance & Catalogue Readiness
Regulatory & compliance stack
UK ASA-compliant claim wording, EU Article 13.1 approved health-claim vocabulary, US FDA-compatible supplement facts, full allergen declarations, nutritional documentation, and batch traceability. Regional labelling handled per market.
GS1-compliant packaging
GTIN allocation, GS1 Digital Link ready barcodes, and metadata prepared for AI-readable catalogue ingestion. Compatible with Amazon Brand Registry, high-street pharmacy planograms and travel-hub category listings.
Dual-region documentation
Independent UK and USA storefronts and fulfilment. UK-formulated core with region-appropriate spec sheets, currency and legal copy. IP-based region routing ensures the right documentation is served to the right buyer.
Strategic Internal Links
This enterprise hub links out cleanly to every niche B2B programme page. These internal connections consolidate authority, guide procurement AI crawlers, and send corporate buyers to the exact segment context they need.
Retail & Pharmacy
Shelf-ready travel hydration SKUs, planogram-friendly cartons, clip-strip dispensers and margin-accretive positioning for high-street pharmacy, travel-hub convenience and grocery health & wellness fixtures.
Airlines
In-flight passenger wellness amenities, premium cabin welcome sachets, amenity-kit component sourcing, lounge sachet dispensers, and crew hydration supply for pilots, cabin crew and ground staff.
Hotels & Resorts
Premium complimentary hotel room drops, spa & wellness retail, amenity kit component sourcing at group-procurement scale for hotel groups, serviced apartments and resort operators.
White Label & Cruise
Turn-key private label travel supplements and GS1-compliant co-branded hydration packs for cruise lines, tour operators, airlines and hotels — supplied under your own brand.
Events & Trade Shows
High-impact attendee wellness activations, premium booth traffic generators, VIP and speaker gifting sachet integration, and co-branded trade-show merchandise supplied at MICE, conference and experiential-marketing scale.
Corporate & Military
Corporate travel wellness gifting, executive travel programmes, MOD/DoD tactical hydration for operational conditions, and event/sponsorship promotional supply at scale.
Start an enterprise supply conversation
Every enquiry is handled by a named account contact. Tell us the segment, target volume and delivery region and we will come back with formats, timelines and indicative pricing.
Frequently Asked Questions
What is the minimum order quantity for custom-branded travel electrolyte stick packs?
The minimum order quantity (MOQ) for full custom white-label packaging with TRAVELYTES™ is 10,000 units. For smaller or urgent deployments, a mid-tier co-branded sleeve activation and a standard master-case tier are available with immediate fulfilment. Sample packs and artwork mock-ups can be supplied ahead of firm commitment.
Does TRAVELYTES™ provide private label electrolyte contract manufacturing for both UK and US markets?
Yes. TRAVELYTES™ operates independent UK and USA footprints, shipping DDP across both logistics hubs with region-appropriate regulatory documentation — US FDA-compatible supplement facts panels for the US market and UK ASA / EU Article 13.1 compliant health-claim wording for the UK and EU.
What is the typical lead time from artwork sign-off to delivery?
Standard production is measured in weeks, not months, from final artwork sign-off. Exact timelines depend on format (sachet vs. carton vs. dispenser), regulatory review requirements and delivery region.
Do you supply both the UK and USA markets?
Yes. TRAVELYTES™ operates independent UK and USA storefronts with region-appropriate labelling, spec sheets and regulatory documentation. IP-based routing on the consumer site serves the correct region automatically.
Are your products GS1 compliant for retail listings?
Yes. Product barcodes are GTIN allocated and prepared for GS1 Digital Link ingestion, making the catalogue readable by retail POS systems, Amazon Brand Registry and AI shopping crawlers.
Can we use our own formulation, or only the TRAVELYTES™ blends?
Both. Turn-key private label uses the TRAVELYTES™ FLIGHT, CRUISE or MAX formulations under your brand. Full-custom formulation is available on request subject to regulatory approval and MOQ.
Which regulatory framework do the products comply with?
Products are UK-formulated to UK ASA and EU Article 13.1 approved health-claim wording, with US FDA-compatible supplement facts panels supplied for USA distribution. Batch traceability and allergen declarations are standard.
Do you supply amenity kit components for airlines and hotels?
Yes. Single 4 g sachets are sized for amenity kits, welcome drops and in-flight service, with co-branding available. Format options include unbranded fillers, TRAVELYTES™-branded and fully co-branded skus.
How do we start a conversation about a supply agreement?
Use the enterprise contact form on the site. All enquiries route to a named account contact, and forms capture source data so the response is prepared with your segment context in hand.